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Author Ghirann, Gordon, author.

Title The Basics of Self-Balancing Processes : True Lean Continuous Flow / Gordon Ghirann. [O'Reilly electronic resource]

Edition 1st.
Publication Info. Productivity Press, 2012.
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Description 1 online resource (108 pages : 74 illustrations)
Contents Conventional Assembly Line Balancing; Paced Lines; Manual Assembly Lines; Level Loading Shortcomings of Level Loading; Artificially Balanced; WIP Buffers; Slowest Operator/Station Sets the Pace; Variations in Yield and Cycle Time; Absent Operators; Inflexible,
Communicate!; Dealing with Fumbles; Standard Conditions for a Fumble; Nonstandard Conditions for a Fumble; Fumble Rules; Rule 1: Encountering a Fumble When Moving Upstream; Rule 2: Encountering a Fumble When Moving Downstream; Rule 3: Returning to a Fumble Batch and Off-Line Processing; Curtain Operations; Backbench; In/Out Tray; Guidelines and Rules for Backbench Operations; Rule 1: Frontline Operators Leave the Line to Perform Backbench Operations on Demand; Rule 2: Operators Communicate When Leaving for the Backbench; Rule 3: Reenter the Frontline in the Same Position; Types of Loading and Unloading Subassembly Feeder.
Lines; Rules for Self-Balancing Subassembly Feeder Lines; Rule 1: Going Down the River; Rule 2: Going Up the River; Rules for Subassembly Feeder Line Operators; Rule 1: When Frontline and Feeder Line Are Synchronized; Rule 2: Encountering a Fumbled Subassembly Debugging the Line; Standard Work; Bottlenecks; SWIP Inventory; SWIP Increasing; SWIP Decreasing; Additional Debugging Horizontal Arrangement of Parts and Tools; Benefits and Potential Disadvantages of Horizontal Part and Tool Presentation; Additional Rows of Parts for Mixed-Model Lines; Quick Product Changeover of a Cell; ; Cell Designs; Cell Design Considerations; Safety; Walking.
Distance; Part-Travel Distance; Cell Layouts; Basic Cell Shapes; Cells with Off-Line Processing; Station Setup; Right-Sized Stations; Vertical Space; Standing Height; Standing Surface; ; Conclusion; ; Index.
ISBN 9781466552586 (PDF)
1466552581 (PDF)
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