Description |
1 online resource (409 pages) : illustrations (some color) |
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data file |
Series |
Engineering professional collection
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Bibliography |
Includes bibliographical references and index. |
Summary |
This book provides practical guidance on the design, operation, and maintenance of process facilities to managers, engineers, operators, and maintenance specialists. It is supported by useful, real-world examples and experience from a wide range of facilities and industries and includes guidance on occupational health and safety, industrial hygiene and personal protective equipment. Topics covered include: energy control; safety in design; security, equipment, and transportation. A logical, practical guide to maintenance task organization is provided, from conducting a job hazards analysis to the issue of a work permit, and to the shutdown and isolation of equipment. Common hazards are covered in detail, including flow problems, high pressure, corrosion, power failure, and many more. -- Edited summary from book. |
Contents |
Front Cover; Plant Design and Operations; Copyright Page; Contents; 1 Operations; Introduction; Professional Advice; Regulations, Standards, and Guidance; Regulations; Industry Standards; ISO; ANSI; Guidance Documents; Units of Measurement; Risk Reduction; Risk Analysis; Quantification; Flammable and Combustible Materials; Flammable Range; Flammable Limits; Flash Point; Combustible Liquids; Class II liquids; Class III liquids; Flammable Liquids; Ignition Sources; Area Classification; Housekeeping; General Neatness; Proper Placement; Grass and Brush; Equipment and Piping. |
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Storage and Handling of Flammable LiquidsRegulations and standards; Handling requirements; Nonprocess Operations; Outside Storage; Coal and Coke Storage; Drum Storage; Drainage; Fire Protection and Prevention; Cylinders; Loading Racks; Simultaneous Operations; Managing SIMOPs; SIMOPs Matrix; Conducting the SIMOPs; Kickoff meeting; Communication meetings; Closeout; Examples; Example 1-Facility Design; Example 2-Heat Exchanger; 2 Maintenance and inspection; Introduction; Types of maintenance; Repair Maintenance; Condition-Based Maintenance; Scheduled Maintenance. |
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Reliability-Centered MaintenanceMaintenance task organization; Step 1-Plan the Work; Step 2-Conduct a JHA; Step 3-Issue a Work Permit; Step 4-Shutdown and Isolate Equipment; Step 5-First Break; Step 6-Perform the Work; Step 7-Close Out the Work/Permit; Step 8-Handover to Operations; Readiness review; Mechanical completion; Physically complete and clean; Tight; Inspected, tested, and documented; Pressure tests; Maximum Allowable Working Pressure; Test Medium; Tightness Tests; Strength Tests; Testing Procedures; Hydrostatic (liquid); Pneumatic (gas); Installing blinds; Pressure Test Manual. |
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Online cleaning and repairInspection; Regulations and Standards; Inspection Frequency; Inspection Records; Risk-Based Inspection; Analyze risk; Spare Parts; Determine costs; Allocate resources; 3 Energy control procedures; Introduction; Regulations and standards; OSHA 29 CFR 1910.119; OSHA 29 CFR 1910.146; API 2015; API 2026; API 2217A; ANSI Z117.1; Removal of the hazard; Equipment and piping; Venting and Draining Requirements; Manways; Electrical Equipment; Mechanical Equipment; Pipe Plugs; Minimizing contact with air; Limiting Oxygen Concentration; Blanketing; Tank Filling and Emptying. |
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Heavy Sludge DepositsSpills and Overflows; Flame Propagation Through Drains; Catching Samples; Air-Blowing of Hydrocarbon Lines; Positive isolation; Level 1-Closed Valve; Control valves; Blowdown valves; Shutdown valves (offshore); Level 2-Closed Valve with Open Bleeder; Level 3-Double Block and Bleed; Level 4-Block and Bleed with Line Break; Level 5-Block, Bleed, and Spectacle Blind; Level 6-Double Block and Bleed with Blind; Level 7-Double Block and Bleed with Line Break; Lockout/tagout; Group Lockout; Lockboxes; Car Seals; Padlocks; Tags; Removing Locks and Tags; Electrical Isolation. |
Subject |
Chemical plants -- Design and construction.
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Chemical plants -- Design and construction |
Other Form: |
Print version: Sutton, Ian. Plant design and operations. 9780323299640 |
ISBN |
9780323311472 (electronic bk.) |
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0323311474 (electronic bk.) |
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